Working principles:
Our Three Screw Pumps employ just three screw elements: one power screw and two idler screws running in the three precision bores in the housing or liner. The screws are so profiled that they form a liquid-tight seal between the threads. As the screws rotate, pockets or cavities are formed where liquid gets trapped and conveyed from one end of the infinite stroke. This results in smooth, pulsation-free flow with extremely low noise and vibration levels, almost impossible to achieve by any other design of positive displacement or other types.
The power rotor does not drive the idlers, as commonly believed. The hydraulic forces acting on the screw flanks turn the idlers torquelessly, thus reducing the friction. The idlers simply roll over the root diameter of the idler dia.reduce the unit pressure, centralize the power rotor, and absorb the radial loads. A balance piston integrally machined on the power rotor takes care of axial thrusts.
While in operation, the screws are in hydrodynamic balance on film lubrication and do not require any additional bearings. The one ball bearing often used is only for axial positioning of rotor and safer operation of mechanical seals. Small rotor dimensions enable the pump to be operated at high speeds directly coupled 3000 or 3600 RPM motors or other prime movers. Such unique design and features has demonstrated excellent reliability with pumps in operation continuously non-stop for decades together without replacement of any components or maintenance on clean fluids.
Range :
| CAPACITY LPM | PRESSURE Kg/cm2 | VISCOSITY RANGE cSt | TEMPERATURE °C |
| 8-3200 | 40 | 2 - 3,000 | 180* |
| D3S-SM | 80 | 2 - 10,000 | 180* |
| 8 – 1200 | 80 | 4 - 2,000 | 180* |
| 8 – 1200 | 80 | 2 - 10,000 | 180* |
| 8-3200 | 60 | 2 - 3,000 | 180* |
| 35 - 150 | 60 | 2 - 3,000 | 180* |
Material of construction:
- Body – Aluminium alloy, CI, CS,SS,SG Cast iron.
- Rotor –Nitrided steel .CI.
- Liner-CS, Aluminium alloy, Bronze.
Features:
| High reliability | High speed capability |
| Long service life | Insensitive to viscosities |
| Negligible maintenance | High pressure capability |
| High efficiency | Axial flow - no churning, chewing or shearing |
| Self priming | Excellent suction capability |
| Smooth pulsation free flow | Hydraulic balancing of forces eliminates need for any bearing |
Typical Applications :
Fuel Oil Service :
- Fuel oil burner service for Thermal Power Plant/ Industrial Package, Boilers, Furnaces, Kilns and Combustion systems.
- Fuel transfer and booster service for Captive Diesel/ Gas Turbine Plants and Industrial Combustion Systems, Fuel Oil Circulations and Centrifuge Feeding. Tank farm tank to tank transfers.
Hydraulic Duties:
- Hydraulic governing service for Water Turbines, Inlet Penstock Valves.
- Low and medium pressure hydraulic applications, high pressure jacking oil service for rotor lifting for Turbines/ Compressors/ Alternators.
Lubricating Duty:
- Pressure lubrication and cooling of bearings for Turbo Machinery, Gear Boxes, Bearing Lubrication of Coal Mills, ID/FD Fans, Diesel Engines, Steel Rolling Mills, Air pre-heater guide bearings, Compressors.
Seal Oil Service:
- Hydrogen cooled Generators, Gas and Refrigeration Compressors.